Hazardous Materials Audits & Assessments

Hazmat Compliance Done Right.
Every Shipment. Every Driver.

Hazardous materials violations carry the highest penalties in transportation law. Texas Lone Star DOT Consultants ensures your hazmat program is fully compliant with FMCSA and PHMSA regulations — before an investigator finds out it isn't.

The Stakes Are Higher with Hazmat

Hazmat non-compliance isn't just a regulatory problem — it's a public safety issue. The penalties reflect that.

FMCSA Hazmat Regulations

49 CFR Parts 390–397 govern the transportation of hazardous materials by motor carrier. Violations can result in civil penalties up to $84,425 per violation per day.

PHMSA Hazmat Regulations

49 CFR Parts 100–185 (the Hazardous Materials Regulations) govern the classification, packaging, marking, labeling, and documentation of hazmat shipments.

Penalties for Non-Compliance

Hazmat violations carry some of the highest penalties in transportation law. A single uninspected shipment can result in fines exceeding $80,000 and criminal liability.

Hazardous materials transport truck with placards

Hazmat Compliance Services

From compliance reviews to training delivery and security plan development — we cover every aspect of your hazmat program.

Hazmat Compliance Review

A comprehensive review of your hazardous materials program against FMCSA and PHMSA regulations. We examine every element an investigator will look at — shipping papers, placarding, packaging, driver training, and emergency response procedures.

What's Included:

  • Shipping paper accuracy and completeness review
  • Placarding and marking compliance check
  • Packaging and container inspection records
  • Emergency response information verification
  • Hazmat employee training documentation audit
  • Security plan review and gap analysis

Don't risk a $80,000+ fine.

Our hazmat compliance experts will assess your program and correct every deficiency before a regulator finds it.

Schedule a Review

Hazmat Registration & Permitting

Many carriers are required to register with PHMSA and obtain state permits before transporting hazardous materials. We ensure your registration is current, accurate, and covers every commodity you haul.

What's Included:

  • PHMSA hazmat registration filing and renewal
  • State hazmat permit identification and filing
  • Registration fee calculation and tracking
  • Commodity classification and quantity review
  • Annual registration renewal management
  • Registration compliance calendar setup

Don't risk a $80,000+ fine.

Our hazmat compliance experts will assess your program and correct every deficiency before a regulator finds it.

Schedule a Review

Hazmat Employee Training

Federal regulations require all hazmat employees to receive initial and recurrent training. We develop and deliver compliant training programs tailored to the specific hazmat functions your employees perform.

What's Included:

  • General awareness and familiarization training
  • Function-specific hazmat training
  • Safety and emergency response training
  • Security awareness training
  • Training records creation and maintenance
  • Recurrent training scheduling (every 3 years)

Don't risk a $80,000+ fine.

Our hazmat compliance experts will assess your program and correct every deficiency before a regulator finds it.

Schedule a Review

Hazmat Security Plan Development

Carriers transporting certain quantities of select hazardous materials are required to have a written security plan. We develop PHMSA-compliant security plans and train your personnel on implementation.

What's Included:

  • Security risk assessment
  • Written security plan development
  • Personnel security procedures
  • En route security measures
  • Security plan training for employees
  • Annual security plan review and update

Don't risk a $80,000+ fine.

Our hazmat compliance experts will assess your program and correct every deficiency before a regulator finds it.

Schedule a Review
Hazardous materials safety compliance documentation

Our Hazmat Compliance Process

A proven four-step process that takes your hazmat program from vulnerable to bulletproof.

01

Hazmat Program Assessment

We conduct a full review of your current hazmat program — identifying gaps in training, documentation, registration, and security planning.

02

Gap Remediation

We correct every deficiency found — updating shipping papers, training records, security plans, and registration filings.

03

Training Delivery

We deliver compliant hazmat training to all affected employees and create the documentation required to prove compliance.

04

Ongoing Compliance Support

Hazmat regulations change frequently. We monitor regulatory updates and keep your program current so you're never caught off guard.

Penalties Up to $84,425 Per Violation Per Day.

Hazmat non-compliance is not a minor infraction. Let us audit your program before the FMCSA does.

Call Now — 325-695-1007

Frequently Asked Questions

Who is considered a "hazmat employee" under federal regulations?

A hazmat employee is anyone who, in the course of employment, directly affects hazmat transportation safety. This includes drivers, loaders, packers, dispatchers, and anyone who prepares shipping papers — not just the person physically handling the material.

How often does hazmat training need to be renewed?

Hazmat employees must receive recurrent training at least once every three years. New employees must be trained within 90 days of hire and may not perform unsupervised hazmat functions until training is complete.

What carriers are required to register with PHMSA?

Carriers transporting certain quantities of select hazardous materials — including explosives, radioactive materials, and large quantities of other hazmat — must register annually with PHMSA. We determine whether your operation triggers the registration requirement and handle the filing.

What triggers a hazmat-focused FMCSA investigation?

High SMS scores in the Hazardous Materials BASIC, a roadside inspection with hazmat violations, a hazmat incident or spill, or a complaint can all trigger a focused investigation. We help you address SMS scores proactively before an investigation is opened.

Is Your Hazmat Program Audit-Ready?

Don't find out during an investigation. Call Texas Lone Star DOT today and let our hazmat compliance experts assess your program from top to bottom.

Free Consultation

Is Your Operation Truly Compliant?

Find Out Before the FMCSA Does.

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